Gemco AAC block manufacturing facility

Our Story

Built on Trust. Built to Last.

Golden Epic Manufacturers and Co was founded with a single conviction — that India's builders deserve a smarter, stronger, and more sustainable wall solution. Today, Gemco AAC Blocks are trusted by contractors, architects, and developers across Tamil Nadu.

Who We Are

Gemco was established in Thirukanurpatti, Thanjavur — the heart of Tamil Nadu's construction belt — to bring world-class Autoclaved Aerated Concrete technology within reach of every builder in the region.

Our manufacturing facility combines precision engineering with rigorous quality control, producing AAC blocks that consistently exceed IS 2185 Part 3 standards. Every block that leaves our plant is a promise of strength, accuracy, and reliability.

From small residential homes to large commercial complexes, Gemco products have been specified and trusted on hundreds of projects. We don't just supply materials — we partner with builders to ensure every project is delivered on time, on budget, and to specification.

Gemco manufacturing process

Mission & Values

To manufacture and deliver the highest quality AAC building products that help India build faster, greener, and stronger — while making every customer feel supported at every step.

Trust

We say what we do and do what we say. Our customers rely on us for consistent quality and honest dealings.

Strength

Our products are engineered to perform. Every block is tested, every batch is certified, every delivery is dependable.

Thrift

We help builders save — on material costs, labour time, and energy bills — without ever compromising on quality.

Why AAC Blocks?

Autoclaved Aerated Concrete is the construction material of the future — and the present.

Faster construction

Larger block size and precise dimensions mean walls go up faster with less cutting and waste.

30%
Lighter than clay brick

Reduces structural load, enabling leaner RCC frames and lower foundation costs.

40%
Better thermal insulation

Keeps interiors cooler in summer and warmer in winter, cutting air-conditioning costs.

IS 2185
Bureau of Indian Standards certified

Every batch manufactured and tested to BIS IS 2185 Part 3 standards.

How We Make It

Our manufacturing process is designed for precision, consistency, and scale.

01

Raw Material Selection

Fly ash, cement, lime, gypsum, and aluminium powder are sourced and tested to strict specifications before entering production.

02

Slurry Mixing & Casting

Ingredients are precisely proportioned, mixed into a slurry, and poured into moulds where the aluminium powder reacts to create millions of tiny air pores.

03

Pre-curing & Wire Cutting

The green cake is pre-cured until firm, then wire-cut to exact dimensions with tolerances of ±1.5mm — far tighter than conventional brick.

04

Autoclave Curing

Blocks are steam-cured in high-pressure autoclaves at 180°C for 8–12 hours, developing their final strength and dimensional stability.

05

Quality Testing & Dispatch

Every batch undergoes compressive strength, density, and dimensional checks before palletising and dispatching to site.

Quality & Certifications

Our commitment to quality is backed by independent testing and industry certification.

IS 2185 Part 3

Bureau of Indian Standards specification for Autoclaved Aerated Concrete blocks — the benchmark for AAC quality in India.

Compressive Strength Testing

Every production batch is tested for compressive strength at our in-house lab and by third-party accredited laboratories.

Dimensional Accuracy

Blocks are checked for length, width, height, and squareness to ensure consistent mortar joints and plumb walls.

Dry Density Verification

Density is verified to confirm thermal and acoustic performance meets specification for each grade supplied.

Ready to Build With Gemco?

Talk to our team about your next project — we'll help you specify the right product, calculate quantities, and arrange delivery.

Gemco

Golden Epic Manufacturers and Co

Trust. Strong. Thrifty.

Products

Gemco AAC BlocksGembond AdhesiveGemplast PlasterGemfix Tile Adhesive

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